6090 FS Hydraulic Shovel
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Diesel Engines
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- Components
- Two-stage fuel filter includes water separator
- Components
- Heavy-duty air filters with automatic dust evacuation
- Components
- Micro processed engine control
- Components
- Hydraulically driven radiator fan with electronically controlled fan speed
- Components
- Eliminator with centrifuge for engine oil filtration
- Components
- Engine-oil-change interval of 1,000 hours
- Components
- Additional high-capacity water separator
- Displacement
- 3674.0in3
- Emissions
- Emits equivalent to U.S. EPA Tier 2
- Fuel tank capacity
- 4330gal
- Make and model
- 2 × QSK60 two-stage
- Maximum altitude without deration – above sea level
- 16000ft
- Number of cylinders (each engine)
- 16
- Stroke
- 7.48in
- Total rated net power ISO 3046/1
- 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
- Total rated net power SAE J1349
- 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
- Total rated net power SAE J1995
- 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
- Aspiration
- Two-stage turbocharged; aftercooled and intercooled
- Bore
- 6.25in
- Components
- Pre-lube starting system
- Aspiration
- Two-stage turbocharged; aftercooled and intercooled
- Bore
- 6.25in
- Components (1)
- Pre-lube starting system
- Components (2)
- Two-stage fuel filter includes water separator
- Components (3)
- Heavy-duty air filters with automatic dust evacuation
- Components (4)
- Micro processed engine control
- Components (5)
- Hydraulically driven radiator fan with electronically controlled fan speed
- Components (6)
- Eliminator with centrifuge for engine oil filtration
- Components (7)
- Engine-oil-change interval of 1,000 hours
- Components (8)
- Additional high-capacity water separator
- Displacement
- 3674in³
- Emissions
- Emits equivalent to U.S. EPA Tier 2
- Fuel Tank Capacity
- 4330gal (US)
- Make/Model
- 2 × QSK60 two-stage
- Maximum Altitude - Without Deration - Above Sea Level
- 16000ft
- Number of Cylinders - Each Engine
- 16
- Stroke
- 7.48in
- Total Rated Net Power - ISO 3046/1
- 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
- Total Rated Net Power - SAE J1349
- 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
- Total Rated Net Power - SAE J1995
- 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
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Attachments
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- All buckets are equipped with a wear package consisting of:
- - Wing shrouds on side walls - Heel shrouds at bottom edges
- Shovel attachment with unique TriPower kinematics ensuring the following main features:
- - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance
- Shovel attachment with unique TriPower kinematics ensuring the following main features:
- - Constant boom momentum throughout the entire lift arc - Crowd force assistance
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Attachment
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- All buckets are equipped with a wear package consisting of:
- – Special liner material covering main wear areas inside and outside of bucket
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges - Shovel attachment with unique TriPower kinematics ensuring the following main features:
- – Horizontal automatic constant-angle bucket guidance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout - Type
- Inspection hole in boom and stick
- Type
- Pressure-free lowering of boom and stick by means of a float valve
- Type
- Special wear packages for highly abrasive materials on request
- Type
- Catwalks with rails at boom
- Type
- Welding procedures allow for internal counter-welding (double prep weld) wherever possible
- Type
- Boom and stick are stress-relieved after welding
- Type
- Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas
- All buckets are equipped with a wear package consisting of:
- – Special liner material covering main wear areas inside and outside of bucket
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges - Shovel attachment with unique TriPower kinematics ensuring the following main features:
- – Horizontal automatic constant-angle bucket guidance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout - Type (1)
- Inspection hole in boom and stick
- Type (2)
- Pressure-free lowering of boom and stick by means of a float valve
- Type (3)
- Special wear packages for highly abrasive materials on request
- Type (4)
- Catwalks with rails at boom
- Type (5)
- Welding procedures allow for internal counter-welding (double prep weld) wherever possible
- Type (6)
- Boom and stick are stress-relieved after welding
- Type (7)
- Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas
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Undercarriage
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- Gradeability of travel drives – maximum
- 44%
- Travel speed (2 stages): 1st stage – maximum
- 0.9mph
- Travel speed (2 stages): 2nd stage – maximum
- 1.2mph
- Bottom Rollers - Each Side
- 7
- Components (1)
- All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened
- Components (2)
- Fully hydraulic, self-adjusting track tensioning system with piston accumulator
- Components (3)
- Automatic hydraulic retarder valve to prevent over-speed on downhill travel
- Components (4)
- Acoustic travel alarm
- Components (5)
- Idlers, bottom rollers and support rollers are connected to the automatic lubrication system
- Components (6)
- Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
- Maximum Tractive Force
- 974880lb
- Parking Brake
- Wet multiple disc brake, spring applied/hydraulically released
- Support Rollers - Each Side
- 2 plus a skid plate in between
- Track Pads - Each Side
- 48
- Travel Drives - Each Side
- 1 planetary transmission with 2 two-stage axial piston motors
- Gradeability - Travel Drives - Maximum
- 44%
- Travel Speed - Two Stages - 1st Stage - Maximum
- 0.9mile/h
- Travel Speed - Two Stages - 2nd Stage - Maximum
- 1.2mile/h
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Electric Motors - 6090 AC FS
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- Frequency
- 50 Hz (60 Hz on request)
- Maximum starting current
- 780.0amps
- Revolutions
- 1,500 min-1 (1,800 min-1 at 60 Hz)
- Total Output
- 4291.0hp
- Total Rated Current IN
- 332.0amps
- Type
- 2 × Squirrel cage induction motors
- Voltage
- 6.6 kV ±10% (other on request)
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Operator’s Cab
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- Board Control System (BCS III)
- Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
– Robust instrument panel including large (12 in) colored touch-screen for intuitive handling - Components
- Under roof mounted heating, ventilating and air conditioning system
- Components
- Sliding emergency ladder (kick-down type) with ladder cage
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Hydraulic Oil Cooling
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- Oil flow of cooling pumps
- 4 × 975 L/min (4 × 258 gal/min)
- Oil flow of cooling pumps - Diesel version
- 4 × 975 L/min (4 × 258 gal/min)
- Diameter - Fan
- 4 × 1524 mm (4 × 60 in)
- Features (1)
- Fan speed is thermostatically controlled
- Features (2)
- Extremely high cooling efficiency to ensure optimum oil temperature
- Features (3)
- Gear-type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
- Features (4)
- Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
- Oil Flow of Cooling Pumps
- 4 × 975 L/min (4 × 258 gal/min)
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Hydraulic System with Pump Managing System
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- Main pumps - Maximum oil flow - AC version
- 8 × 943 L/min (8 × 249 gal/min)
- Maximum oil flow, main pumps
- 8 × 936 L/min (8 × 247 gal/min)
- Swing pumps - Maximum oil flow - AC version
- 6 × 496 L/min (6 × 131 gal/min)
- Maximum oil flow, swing pumps
- 6 × 488 L/min (6 × 129 gal/min)
- Pump Managing System contains:
- – Electronic load limit control
– Flow on demand from main pumps depending on joystick position
– Automatic regulation of main pumps to zero flow without demand
– Automatic RPM reduction of engine speed during working breaks
– Reduced oil flow - Features (1)
- Pressure cut-off for main pumps
- Features (2)
- Cooling of pump transmission gear oil
- Filters
- – Full-flow high-pressure filters (100 μm) for the main pumps, installed directly behind each pump
– High pressure filters (100 μm) for the closed swing circuit
– Full-flow filters (10 μm) for the complete return circuit
– Full-flow filters (10 μ - Hydraulic Tank Capacity - Approximately
- 2640gal (US)
- Main Pumps
- 8 × variable flow axial piston pumps
- Maximum Pressure - Attachment
- 4350psi
- Maximum Pressure - Swing Pumps
- 5080psi
- Maximum Pressure - Travel
- 5220psi
- Swing Pumps
- 6 × reversible swash plate pumps
- Maximum Oil Flow - Main Pumps
- 8 × 936 L/min (8 × 247 gal/min)
- Maximum Oil Flow - Swing Pumps
- 6 × 488 L/min (6 × 129 gal/min)
- Total Volume of Hydraulic Oil - Approximately
- 3450gal (US)
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Swing System
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- Maximum swing speed - AC version
- 4.1RPM
- Maximum swing speed
- 3.9rpm
- Maximum Swing Speed
- 3.9r/min
- Features (1)
- All race ways of swing ring as well as grease bath for internal gearing supplied by automatic central lubrication system
- Features (2)
- Hydraulic braking of the swing motion by counteracting control
- Features (3)
- Closed-loop swing circuit with torque control
- Parking Brakes
- Wet multiple disc brake, spring-loaded/hydraulically released
- Swing Drive
- Six compact planetary transmissions with axial piston motors
- Swing Ring
- Triple race roller bearing with sealed internal gearing
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Operating Weight
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- Shovel – Ground pressure
- 38.3psi
- Note
- Other track pads available on request
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Engine
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- Engine Model
- 2 × Cummins QSK60
- Gross Power – SAE J1995
- 4500.0hp
- Net Power – SAE J1349
- 4500.0hp
- Note
- Electric drive option available (3200 kW) on 6090 AC FS
- Engine Model
- 2 × Cummins QSK60
- Gross Power - SAE J1995
- 4500HP
- Net Power - SAE J1349
- 4500HP
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General
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- Note
- Specifications shown above apply to Face Shovel configuration. A Frontless configuration is also available.
- Engine Output - SAE J1995
- 3360 kW (4,500 hp)
- Standard Bucket Capacity
- 37.0 - 55.0 m3 (48.4 - 71.9 yd3)
- Operating Weight
- 1000 tonnes (1,102 tons)
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Retractable Service Station
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- Equipped With (1)
- Quick couplings for:
– Diesel fuel
– Engine coolant – left/right
– Pump transmission gear oil – left/right
– Swing transmissions gear oil – each
– Engine oil (oil pan) – left/right
– Engine oil (additional tank – optional) – left/right- Equipped With (2)
- Cat jump-start socket
- Equipped With (3)
- Indicator lights for fuel tanks left/right full and grease container full
- Installation
- Retractable service station installed underneath the engine module and easily accessible from ground
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Automatic Lubrication System
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- Capacity - Grease Container
- 264gal (US)
- Type (1)
- Grease filters (200 μm) between service station and container as well as directly behind grease pump
- Type (2)
- Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times
- Type (3)
- System failures displayed by Board Control System
- Type (4)
- Connected to the lubrication system are:
– Raceways of the swing roller bearing
– Pivot points of attachment, bucket and cylinders
– Bottom rollers of undercarriage
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Operator's Cab
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- Components (1)
- Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
- Components (2)
- External sun shields at side windows
- Components (3)
- Roller blinds at all windows
- Components (4)
- Windshield with parallel intermittent wiper/washer
- Components (5)
- All-round safety glass, armored windshield and sliding side window
- Components (6)
- FOPS (rock guard; approved according to ISO 10262:1998) integrated into cab structure
- Components (7)
- Fold-away auxiliary seat with safety belt
- Components (8)
- Joystick controls integrated in independently adjustable seat consoles
- Components (9)
- Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
- Components (10)
- Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head and armrests
- Internal Dimensions of Amenity Cab - Height
- 7.05ft
- Internal Dimensions of Amenity Cab - Length
- 5.25ft
- Internal Dimensions of Amenity Cab - Width
- 5.25ft
- Internal Dimensions of Cab - Height
- 7.05ft
- Internal Dimensions of Cab - Length
- 7.22ft
- Internal Dimensions of Cab - Width
- 5.25ft
- Operator's Eye Level - Approximately
- 28.87ft
- Board Control System (BCS III)
- Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
– Robust instrument panel including large (12 in) colored touch-screen for intuitive handling - Components (11)
- Under roof mounted heating, ventilating and air conditioning system
- Components (12)
- Sliding emergency ladder (kick-down type) with ladder cage
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Bucket
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- Bucket Capacity - Face Shovel (heaped 2:1)
- 68yd³
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Operating Weights
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- Note
- Other track pads available on request
- Shovel - Ground pressure
- 38.3psi
- Shovel - Operating Weight
- 2204600lb
- Shovel - Standard Track Pads
- 6.56ft
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Electrical System - Diesel Drive
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- Alternators
- 2 × 175A each
- Batteries in Series/Parallel Installation
- 6 × 210 Ah – 12V each; 630 Ah – 24V in total
- Components (1)
- Battery isolation relays
- Components (2)
- Emergency stop switches accessible from ground level, in engine module and in operator's cab
- System Voltage
- 24V
- Working Spotlights
- 12 × high brightness LED lights
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Operating Specifications
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- Bucket Payload
- 103t
- Operating Weight - Face Shovel
- 1102t
Standard Equipment:
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- Features
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- TriPower shovel attachment
- Independent oil-cooling system
- Spacious walk-through machine house
- Five-circuit hydraulic system
- On-board electronics system: Control and Monitoring Platform (CAMP)
- Board Control System (BCS)
- Torque control in closed-loop swing circuit
- Automatic central lubrication system
- LED working lights
Optional Equipment:
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- General
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- Finishing as per end user's corporate colors
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- Superstructure
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- Hydraulic service crane on superstructure with auxiliary engine
- 2nd retractable boarding ladder on right-hand side of engine module
- Various cold-weather packages
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- Undercarriage
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- Track pad width 1800 mm (5 ft 11 in)
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- Additional Equipment
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- Additional optional equipment available on request.