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6090 FS Hydraulic Shovel

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    6090 FS Hydraulic Shovel

    We understand the challenges you face, the importance of reliability, and the relationship between uptime and productivity. That’s why we continually strive to produce the safest, most reliable and productive hydraulic mining shovels possible. Offering the widest payload range of any manufacturer in the industry, the ability to optimally pair with our popular line of mining trucks, and the support of our world-class Cat dealer network, we are uniquely positioned to partner with you to help achieve your productivity targets. We understand what matters to you. Our hydraulic mining shovels are built with you in mind. Because in mining, every day matters and every load counts.

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    Components
    Two-stage fuel filter includes water separator
    Components
    Heavy-duty air filters with automatic dust evacuation
    Components
    Micro processed engine control
    Components
    Hydraulically driven radiator fan with electronically controlled fan speed

    Diesel Engines

    Components
    Two-stage fuel filter includes water separator
    Components
    Heavy-duty air filters with automatic dust evacuation
    Components
    Micro processed engine control
    Components
    Hydraulically driven radiator fan with electronically controlled fan speed
    Components
    Eliminator with centrifuge for engine oil filtration
    Components
    Engine-oil-change interval of 1,000 hours
    Components
    Additional high-capacity water separator
    Displacement
    3674.0in3
    Emissions
    Emits equivalent to U.S. EPA Tier 2
    Fuel tank capacity
    4330gal
    Make and model
    2 × QSK60 two-stage
    Maximum altitude without deration – above sea level
    16000ft
    Number of cylinders (each engine)
    16
    Stroke
    7.48in
    Total rated net power ISO 3046/1
    3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
    Total rated net power SAE J1349
    3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
    Total rated net power SAE J1995
    3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
    Aspiration
    Two-stage turbocharged; aftercooled and intercooled
    Bore
    6.25in
    Components
    Pre-lube starting system
    Aspiration
    Two-stage turbocharged; aftercooled and intercooled
    Bore
    6.25in
    Components (1)
    Pre-lube starting system
    Components (2)
    Two-stage fuel filter includes water separator
    Components (3)
    Heavy-duty air filters with automatic dust evacuation
    Components (4)
    Micro processed engine control
    Components (5)
    Hydraulically driven radiator fan with electronically controlled fan speed
    Components (6)
    Eliminator with centrifuge for engine oil filtration
    Components (7)
    Engine-oil-change interval of 1,000 hours
    Components (8)
    Additional high-capacity water separator
    Displacement
    3674in³
    Emissions
    Emits equivalent to U.S. EPA Tier 2
    Fuel Tank Capacity
    4330gal (US)
    Make/Model
    2 × QSK60 two-stage
    Maximum Altitude - Without Deration - Above Sea Level
    16000ft
    Number of Cylinders - Each Engine
    16
    Stroke
    7.48in
    Total Rated Net Power - ISO 3046/1
    3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
    Total Rated Net Power - SAE J1349
    3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
    Total Rated Net Power - SAE J1995
    3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)

    Attachments

    All buckets are equipped with a wear package consisting of:
    - Wing shrouds on side walls - Heel shrouds at bottom edges
    Shovel attachment with unique TriPower kinematics ensuring the following main features:
    - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance
    Shovel attachment with unique TriPower kinematics ensuring the following main features:
    - Constant boom momentum throughout the entire lift arc - Crowd force assistance

    Attachment

    All buckets are equipped with a wear package consisting of:
    – Special liner material covering main wear areas inside and outside of bucket
    – Lip shrouds between teeth
    – Wing shrouds on side walls
    – Heel shrouds at bottom edges
    Shovel attachment with unique TriPower kinematics ensuring the following main features:
    – Horizontal automatic constant-angle bucket guidance
    – Vertical automatic constant-angle bucket guidance
    – Automatic roll-back limiter to prevent material spillage
    – Kinematic assistance to hydraulic forces
    – Constant boom momentum throughout
    Type
    Inspection hole in boom and stick
    Type
    Pressure-free lowering of boom and stick by means of a float valve
    Type
    Special wear packages for highly abrasive materials on request
    Type
    Catwalks with rails at boom
    Type
    Welding procedures allow for internal counter-welding (double prep weld) wherever possible
    Type
    Boom and stick are stress-relieved after welding
    Type
    Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas
    All buckets are equipped with a wear package consisting of:
    – Special liner material covering main wear areas inside and outside of bucket
    – Lip shrouds between teeth
    – Wing shrouds on side walls
    – Heel shrouds at bottom edges
    Shovel attachment with unique TriPower kinematics ensuring the following main features:
    – Horizontal automatic constant-angle bucket guidance
    – Vertical automatic constant-angle bucket guidance
    – Automatic roll-back limiter to prevent material spillage
    – Kinematic assistance to hydraulic forces
    – Constant boom momentum throughout
    Type (1)
    Inspection hole in boom and stick
    Type (2)
    Pressure-free lowering of boom and stick by means of a float valve
    Type (3)
    Special wear packages for highly abrasive materials on request
    Type (4)
    Catwalks with rails at boom
    Type (5)
    Welding procedures allow for internal counter-welding (double prep weld) wherever possible
    Type (6)
    Boom and stick are stress-relieved after welding
    Type (7)
    Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas

    Undercarriage

    Gradeability of travel drives – maximum
    44%
    Travel speed (2 stages): 1st stage – maximum
    0.9mph
    Travel speed (2 stages): 2nd stage – maximum
    1.2mph
    Bottom Rollers - Each Side
    7
    Components (1)
    All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened
    Components (2)
    Fully hydraulic, self-adjusting track tensioning system with piston accumulator
    Components (3)
    Automatic hydraulic retarder valve to prevent over-speed on downhill travel
    Components (4)
    Acoustic travel alarm
    Components (5)
    Idlers, bottom rollers and support rollers are connected to the automatic lubrication system
    Components (6)
    Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
    Maximum Tractive Force
    974880lb
    Parking Brake
    Wet multiple disc brake, spring applied/hydraulically released
    Support Rollers - Each Side
    2 plus a skid plate in between
    Track Pads - Each Side
    48
    Travel Drives - Each Side
    1 planetary transmission with 2 two-stage axial piston motors
    Gradeability - Travel Drives - Maximum
    44%
    Travel Speed - Two Stages - 1st Stage - Maximum
    0.9mile/h
    Travel Speed - Two Stages - 2nd Stage - Maximum
    1.2mile/h

    Electric Motors - 6090 AC FS

    Frequency
    50 Hz (60 Hz on request)
    Maximum starting current
    780.0amps
    Revolutions
    1,500 min-1 (1,800 min-1 at 60 Hz)
    Total Output
    4291.0hp
    Total Rated Current IN
    332.0amps
    Type
    2 × Squirrel cage induction motors
    Voltage
    6.6 kV ±10% (other on request)

    Operator’s Cab

    Board Control System (BCS III)
    Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
    – Robust instrument panel including large (12 in) colored touch-screen for intuitive handling
    Components
    Under roof mounted heating, ventilating and air conditioning system
    Components
    Sliding emergency ladder (kick-down type) with ladder cage

    Hydraulic Oil Cooling

    Oil flow of cooling pumps
    4 × 975 L/min (4 × 258 gal/min)
    Oil flow of cooling pumps - Diesel version
    4 × 975 L/min (4 × 258 gal/min)
    Diameter - Fan
    4 × 1524 mm (4 × 60 in)
    Features (1)
    Fan speed is thermostatically controlled
    Features (2)
    Extremely high cooling efficiency to ensure optimum oil temperature
    Features (3)
    Gear-type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
    Features (4)
    Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
    Oil Flow of Cooling Pumps
    4 × 975 L/min (4 × 258 gal/min)

    Hydraulic System with Pump Managing System

    Main pumps - Maximum oil flow - AC version
    8 × 943 L/min (8 × 249 gal/min)
    Maximum oil flow, main pumps
    8 × 936 L/min (8 × 247 gal/min)
    Swing pumps - Maximum oil flow - AC version
    6 × 496 L/min (6 × 131 gal/min)
    Maximum oil flow, swing pumps
    6 × 488 L/min (6 × 129 gal/min)
    Pump Managing System contains:
    – Electronic load limit control
    – Flow on demand from main pumps depending on joystick position
    – Automatic regulation of main pumps to zero flow without demand
    – Automatic RPM reduction of engine speed during working breaks
    – Reduced oil flow
    Features (1)
    Pressure cut-off for main pumps
    Features (2)
    Cooling of pump transmission gear oil
    Filters
    – Full-flow high-pressure filters (100 μm) for the main pumps, installed directly behind each pump
    – High pressure filters (100 μm) for the closed swing circuit
    – Full-flow filters (10 μm) for the complete return circuit
    – Full-flow filters (10 μ
    Hydraulic Tank Capacity - Approximately
    2640gal (US)
    Main Pumps
    8 × variable flow axial piston pumps
    Maximum Pressure - Attachment
    4350psi
    Maximum Pressure - Swing Pumps
    5080psi
    Maximum Pressure - Travel
    5220psi
    Swing Pumps
    6 × reversible swash plate pumps
    Maximum Oil Flow - Main Pumps
    8 × 936 L/min (8 × 247 gal/min)
    Maximum Oil Flow - Swing Pumps
    6 × 488 L/min (6 × 129 gal/min)
    Total Volume of Hydraulic Oil - Approximately
    3450gal (US)

    Swing System

    Maximum swing speed - AC version
    4.1RPM
    Maximum swing speed
    3.9rpm
    Maximum Swing Speed
    3.9r/min
    Features (1)
    All race ways of swing ring as well as grease bath for internal gearing supplied by automatic central lubrication system
    Features (2)
    Hydraulic braking of the swing motion by counteracting control
    Features (3)
    Closed-loop swing circuit with torque control
    Parking Brakes
    Wet multiple disc brake, spring-loaded/hydraulically released
    Swing Drive
    Six compact planetary transmissions with axial piston motors
    Swing Ring
    Triple race roller bearing with sealed internal gearing

    Operating Weight

    Shovel – Ground pressure
    38.3psi
    Note
    Other track pads available on request

    Engine

    Engine Model
    2 × Cummins QSK60
    Gross Power – SAE J1995
    4500.0hp
    Net Power – SAE J1349
    4500.0hp
    Note
    Electric drive option available (3200 kW) on 6090 AC FS
    Engine Model
    2 × Cummins QSK60
    Gross Power - SAE J1995
    4500HP
    Net Power - SAE J1349
    4500HP

    General

    Note
    Specifications shown above apply to Face Shovel configuration. A Frontless configuration is also available.
    Engine Output - SAE J1995
    3360 kW (4,500 hp)
    Standard Bucket Capacity
    37.0 - 55.0 m3 (48.4 - 71.9 yd3)
    Operating Weight
    1000 tonnes (1,102 tons)

    Retractable Service Station

    Equipped With (1)
    Quick couplings for:
    – Diesel fuel
    – Engine coolant – left/right
    – Pump transmission gear oil – left/right
    – Swing transmissions gear oil – each
    – Engine oil (oil pan) – left/right
    – Engine oil (additional tank – optional) – left/right
    Equipped With (2)
    Cat jump-start socket
    Equipped With (3)
    Indicator lights for fuel tanks left/right full and grease container full
    Installation
    Retractable service station installed underneath the engine module and easily accessible from ground

    Automatic Lubrication System

    Capacity - Grease Container
    264gal (US)
    Type (1)
    Grease filters (200 μm) between service station and container as well as directly behind grease pump
    Type (2)
    Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times
    Type (3)
    System failures displayed by Board Control System
    Type (4)
    Connected to the lubrication system are:
    – Raceways of the swing roller bearing
    – Pivot points of attachment, bucket and cylinders
    – Bottom rollers of undercarriage

    Operator's Cab

    Components (1)
    Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
    Components (2)
    External sun shields at side windows
    Components (3)
    Roller blinds at all windows
    Components (4)
    Windshield with parallel intermittent wiper/washer
    Components (5)
    All-round safety glass, armored windshield and sliding side window
    Components (6)
    FOPS (rock guard; approved according to ISO 10262:1998) integrated into cab structure
    Components (7)
    Fold-away auxiliary seat with safety belt
    Components (8)
    Joystick controls integrated in independently adjustable seat consoles
    Components (9)
    Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
    Components (10)
    Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head and armrests
    Internal Dimensions of Amenity Cab - Height
    7.05ft
    Internal Dimensions of Amenity Cab - Length
    5.25ft
    Internal Dimensions of Amenity Cab - Width
    5.25ft
    Internal Dimensions of Cab - Height
    7.05ft
    Internal Dimensions of Cab - Length
    7.22ft
    Internal Dimensions of Cab - Width
    5.25ft
    Operator's Eye Level - Approximately
    28.87ft
    Board Control System (BCS III)
    Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
    – Robust instrument panel including large (12 in) colored touch-screen for intuitive handling
    Components (11)
    Under roof mounted heating, ventilating and air conditioning system
    Components (12)
    Sliding emergency ladder (kick-down type) with ladder cage

    Bucket

    Bucket Capacity - Face Shovel (heaped 2:1)
    68yd³

    Operating Weights

    Note
    Other track pads available on request
    Shovel - Ground pressure
    38.3psi
    Shovel - Operating Weight
    2204600lb
    Shovel - Standard Track Pads
    6.56ft

    Electrical System - Diesel Drive

    Alternators
    2 × 175A each
    Batteries in Series/Parallel Installation
    6 × 210 Ah – 12V each; 630 Ah – 24V in total
    Components (1)
    Battery isolation relays
    Components (2)
    Emergency stop switches accessible from ground level, in engine module and in operator's cab
    System Voltage
    24V
    Working Spotlights
    12 × high brightness LED lights

    Operating Specifications

    Bucket Payload
    103t
    Operating Weight - Face Shovel
    1102t

    Standard Equipment:

    • Features
      • TriPower shovel attachment
      • Independent oil-cooling system
      • Spacious walk-through machine house
      • Five-circuit hydraulic system
      • On-board electronics system: Control and Monitoring Platform (CAMP)
      • Board Control System (BCS)
      • Torque control in closed-loop swing circuit
      • Automatic central lubrication system
      • LED working lights

    Optional Equipment:

    • General
      • Finishing as per end user's corporate colors
    • Superstructure
      • Hydraulic service crane on superstructure with auxiliary engine
      • 2nd retractable boarding ladder on right-hand side of engine module
      • Various cold-weather packages
    • Undercarriage
      • Track pad width 1800 mm (5 ft 11 in)
    • Additional Equipment
      • Additional optional equipment available on request.